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2025

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06

Application of vacuum ovens in the pharmaceutical industry


As we all know, the quality of medicines is related to life and health, and every link in the production process is crucial. With its unique working principle and performance advantages, vacuum ovens play an irreplaceable role in the pharmaceutical field, not only for drug research and development but also for all stages of production.

1) Analysis from the working principle of vacuum ovens

The working principle of vacuum ovens is based on the characteristics of lower boiling point of substances under vacuum environment. The vacuum oven extracts the air in the box through a vacuum pump to form a vacuum environment, so that the moisture in the material can be quickly vaporized and evaporated at a temperature far below 100°C, thereby achieving drying. At the same time, the oxygen content in the vacuum state is extremely low, which can effectively inhibit the occurrence of oxidation reactions and play a good protective role for some easily oxidized drug components.

In addition, some vacuum ovens of Guangdong Yuanyao Equipment Test Co., Ltd. also have the function of filling inert gas (such as nitrogen) to further create an oxygen-free, low-humidity stable environment to meet the special processing requirements of different drugs.

2) Vacuum ovens act on drug drying to ensure quality and stability

Many drugs, especially heat-sensitive drugs, are extremely sensitive to temperature. Traditional high-temperature drying methods may cause drug components to decompose and deteriorate, thus affecting the efficacy of the drug. The low-temperature drying characteristics of vacuum ovens solve this problem well.

For example, in the production of antibiotic drugs, vacuum ovens can quickly and effectively remove moisture from drugs in the low-temperature range of 40℃ - 60℃, which not only ensures the drying effect, but also avoids damage to drugs due to high temperature.

3) Assist in drug sterilization and ensure drug safety

Vacuum ovens have unique advantages in drug sterilization. In a vacuum environment, appropriately increasing the temperature can achieve effective sterilization of drug packaging materials, medical devices and some drugs.

The principle is that under low pressure, the living environment of microorganisms is greatly destroyed, and high temperature can more easily penetrate the cell wall of microorganisms, thereby killing microorganisms. Vacuum oven sterilization has the advantages of no chemical residues and little damage to drugs and packaging materials.

4) Assist in pharmaceutical research and development: accelerate the innovation process

In the pharmaceutical research and development stage, vacuum ovens can be used for drying small batches of samples and collecting experimental data, helping researchers to quickly obtain dried samples for subsequent analysis and testing. By studying samples under different drying conditions, researchers can optimize the preparation process parameters of drugs, screen out the best prescriptions and process conditions, and thus accelerate the development of new drugs.

Summary

The application of vacuum ovens in the pharmaceutical industry runs through the entire process of drug production and research and development, and plays a vital role in ensuring drug quality, improving production efficiency, and promoting pharmaceutical innovation. Guangdong Yuanyao Equipment Test Co., Ltd. can customize vacuum ovens that meet testing or drying conditions in accordance with different pharmaceutical product testing or drying requirements. Help produce more safe and effective drugs for the benefit of patients.